1. Core technology breakthroughs: industrial innovation from artificial intelligence to intelligence
The fully automatic production equipment for ostomy bags developed by Suzhou Jiezhicheng Automation Technology Co., Ltd. subverts the traditional manual assembly model with its modular intelligent design. Through the robot linkage system, this equipment realizes the full process automation of film material punching, attachment welding, cutting and molding. The production cycle of a single product only takes 5-8 seconds, which is nearly 20 times more efficient than manual operation. Among them, the two-piece buckle of the rubber plate adopts robotic arm precise positioning and welding technology, and the error is controlled within the range of ±0.1mm, ensuring the medical-grade sealing of the product joint.
2. Multifunctional flexible production system
The equipment innovatively integrates 7 core functional modules:
Intelligent feeding system: automatically identifies film rolls of different specifications and is compatible with medical-grade raw materials such as PE and EVA.
Adaptive welding unit: Real-time adjustment of heat sealing pressure through infrared temperature measurement to ensure lossless composite of the activated carbon layer and the bag body
Peel-and-stick robot: Exclusively developed dual-axis linkage manipulator realizes automatic peeling and precise positioning of Velcro
Universal jig platform: can quickly change molds and supports mixed line production of one-piece (open/closed) and two-piece ostomy bags
Visual inspection system: Using CCD cameras to detect finished product defects, the automatic sorting rate of defective products reaches 99.2%
Counting management module: record production data in real time and generate quality control reports
Human-computer interaction interface: Equipped with a 17-inch touch screen, supporting visual adjustment of process parameters
The ostomy bag products produced by this equipment have significant advantages:
Integrated molding technology: eliminate traditional splicing gaps and reduce the leakage rate to less than 0.3%
Dynamic fit chassis: hydrocolloid material combined with automated stamping process to form precise wavy edges
Three-dimensional deodorizing structure: The robot accurately implants the activated carbon layer with a process consistency of 100%
Intelligent emission system: The rotating double lock buckle achieves 0.01mm level assembly accuracy through automated assembly